# Prathamesh AeroRail Enterprises LLP - Technical Product Catalog

## About the Company
* Name: Prathamesh AeroRail Enterprises LLP
* Address: C-243, SoBo Center, Gala Gymkhana Road, South Bopal, Ahmedabad, Gujarat-380058
* Phone: +91 97277 91290, +91 89804 56443, +91 95388 82096
* Email: milan.p@aerorailp.com, ronak.r@aerorailp.com, rajesh.c@aerorailp.com
* Core Mission: To make high-quality, world-class Infrastructure products for India and the world.

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## 1. Product Ranges

### Product Model: Nexus Fence (nexus-fence)
* Tagline: Flagship Welded Wire Mesh System
* Overview: Nexus Fence is our flagship welded wire mesh system, designed to offer the perfect balance between visibility and security. Engineered for durability and ease of installation, it provides a clean, transparent aesthetic without compromising on strength. It is the ideal solution for general boundary demarcation.
* Core Features:
  - High Visibility: See-through mesh preserves the view while securing the perimeter.
  - Durable Coating: Weather-resistant finish ensures long life and low maintenance.
  - Robust Structure: Rigid welded mesh panels fixed to strong hollow pipe sections.
* Target Applications: Residential Complexes, Public Parks, Educational Institutes, Commercial Boundaries
* Technical Specifications:
  - **Mesh Size**: 200*50mm / 100*50mm (Or Customized)
  - **Wire Diameter**: 3.5mm / 4mm / 4.5mm / 5mm
  - **Post Dimensions**: 60*60*2mm SHS / 84*45*2mm H Section
  - **Finish**: Galvanized + Powder Coated as per IS standards

### Product Model: Nexus Lumos (nexus-lumos)
* Tagline: Integrated Lighting & Security Fencing
* Overview: Elevate your landscape with Nexus Lumos. This innovative fencing solution integrates high-efficiency, water-resistant LED lighting directly into the fence posts. Designed for architectural beauty, it provides perimeter security by day and an illuminated security & elegant ambiance by night, eliminating the need for separate street lamps and conventional fencing.
* Core Features:
  - Integrated Lighting: Seamless built-in IP65/IP67 rated Water Resistant LED lights.
  - Dual Function: Combines physical perimeter security with pathway/landscape illumination.
  - Architectural Appeal: Sleek design that eliminates separate street lighting poles.
* Target Applications: Luxury Hotels & Resorts, Landscape Gardens & Public Parks, Corporate Walkways, Airport Passenger Terminals
* Technical Specifications:
  - **Lighting Element**: Integrated Water Resistant LED – IP65/IP67 Rated
  - **Mesh Size**: 200*50mm / 100*50mm (Or Customized)
  - **Wire Diameter**: 3.5mm / 4mm / 4.5mm / 5mm
  - **Post Dimensions**: 60*60*2mm SHS / 84*45*2mm H Section (Custom wiring channels)

### Product Model: Nexus Terra (nexus-terra)
* Tagline: Advanced Animal Protection & Wildlife Fencing
* Overview: Nexus Terra is a high-strength containment system designed to safely control both wild and domestic animals. Engineered with heavy-gauge, tight-mesh fencing and animal-friendly colors, it ensures safety, comfort, and perimeter security for all. It is ideal for farmlands, wildlife zones, zoos, and cheetah enclosures.
* Core Features:
  - Impact Resistant: Thicker 5mm wires designed to absorb force and impact from active animals.
  - Safety First: Tight mesh spacing prevents injury to limbs and hooves.
  - Wildlife Harmony: Color finishes specifically calibrated based on animal visual comfort.
* Target Applications: Zoological Parks & Enclosures, Animal Sanctuaries & Reserves, Forest & Wildlife Boundaries, Farmlands & Breeding Pens
* Technical Specifications:
  - **Mesh Size Options**: 200*25mm / 100*25mm / 100*50mm
  - **Wire Diameter**: 4.0mm / 4.5mm / 5.0mm (Heavy Duty)
  - **Post Dimensions**: 60*60*2mm SHS / 84*45*2mm H Section
  - **Usage Class**: Wildlife & Livestock

### Product Model: Nexus Fortis (nexus-fortis)
* Tagline: Maximum Security Anti-Climb & Anti-Cut
* Overview: When security cannot be compromised, Nexus Fortis delivers uncompromising protection. Built with an anti-cut, anti-climb mesh featuring ultra-small apertures, and reinforced by razor-wire systems, it safeguards critical infrastructure. It integrates seamlessly with Perimeter Intrusion Detection Systems (PIDS), electric fences, and optical sensors.
* Core Features:
  - Anti-Climb Design: Wire apertures are too small for finger/toe holds, preventing climbing.
  - Anti-Cut Mesh: Dense high-tensile wire spacing resists cutting tools.
  - Defense Integration: Ready for concertina toppings, electric fencing, CCTV and optical sensors.
* Target Applications: Airport Perimeters & Fuel Farms, Data Centres & Critical Server Hubs, Military Bases & Borders, Prisons & High-Security Areas
* Technical Specifications:
  - **Mesh Size**: 76 x 12.7 mm (358 Security Profile)
  - **Wire Diameter**: 4.0mm / 4.5mm / 5.0mm
  - **Topping Integration**: Razor Wire / Concertina Coil
  - **Post Dimensions**: Heavy Duty custom-profile posts

### Product Model: Nexus Indus-Shield (nexus-indus-shield)
* Tagline: Industrial Machine Guarding & Floor Safety
* Overview: Safety is paramount on the factory floor. Nexus Indus-Shield protects personnel from active machinery, robotic arms, and production lines while clearly separating human traffic from hazardous zones. Finished in high-visibility safety colors, it offers modular flexibility for shifting factory layouts.
* Core Features:
  - High Visibility: Bright warning colors ensure personnel maintain safety awareness.
  - Modular Configuration: Easily reconfigured or expanded for changing shopfloor lines.
  - Regulatory Compliance: Helps facilities meet safety regulations.
* Target Applications: Automobile Robotic Arm Enclosures, Production & Assembly Lines, Hazardous Material Storage Areas, Factory Partitioning
* Technical Specifications:
  - **Mesh Size**: Standard 200 x 50 mm (Or Customized)
  - **Wire Diameter**: 3.5mm / 4.0mm / 4.5mm
  - **Safety Colors**: Safety Yellow / Safety Blue (Recommended)
  - **Post Dimensions**: 60*60*2mm SHS / 84*45*2mm H Section

### Product Model: Nexus Agri-Armor (nexus-agri-armor)
* Tagline: Dedicated Agricultural & Farmland Security
* Overview: Nexus Agri-Armor is a dedicated range of fencing systems designed specifically for rural, agricultural, and farmland boundaries. It provides cost-effective, long-lasting perimeter protection to safeguard crops, orchards, and livestock from animal intrusion, wild boars, and illegal land encroachment.
* Core Features:
  - Encroachment Prevention: Clearly defines land boundaries with rigid welded wire panels.
  - Durable Weather Resistance: Available with heavy galvanizing or PVC coating for rural environments.
  - Adaptable Terrain Installation: Modular posts easily handle uneven or sloping landscapes.
* Target Applications: Farmlands & Agro-forests, Ranch Boundaries & Paddocks, Poultry Farms & Breeding Grounds, Rural Asset Storage
* Technical Specifications:
  - **Mesh Size**: Standard 50 x 50 mm (Or customized)
  - **Wire Diameter**: 3.5mm / 4.0mm (Optional PVC top coating)
  - **Post Options**: Steel Angle Posts / 60*60mm SHS / 84*45mm H-Section
  - **Corrosion Protection**: GI / SS wire, optional PVC coating

### Product Model: Nexus Roof-Shield (nexus-roof-shield)
* Tagline: High-Performance Insulation Support Mesh
* Overview: Nexus Roofing Insulation Mesh is a high-performance welded mesh designed to support insulation materials like glass wool and rock wool under metal roofs. Engineered with high-tensile galvanized steel, it prevents insulation sagging, enhances thermal efficiency, and ensures long-term structural durability in industrial warehouses and commercial structures.
* Core Features:
  - Anti-Sag Support: Keeps thick insulation materials securely pressed against metal cladding.
  - Corrosion Resistant: Heavy hot-dip galvanizing protects against trapped condensation moisture.
  - Install Safety: Acts as a secondary safety layer during insulation placement.
* Target Applications: Industrial Warehouses, Pre-Engineered Buildings (PEB), Commercial Roof Systems, Acoustic & Thermal Cladding Panels
* Technical Specifications:
  - **Material**: GI Steel / Stainless Steel
  - **Wire Diameter**: 0.9 mm – 2.0 mm (Light & flexible)
  - **Mesh Size Options**: 50×50 mm / 75×75 mm / 100×100 mm
  - **Zinc Coating Class**: 60–120 GSM
  - **Roll Dimensions**: Width: 1.0m – 1.5m | Length: 15m – 30m

### Product Model: Nexus Reinforce (nexus-reinforce)
* Tagline: Precision Welded Mesh for Concrete Reinforcement
* Overview: Nexus Structural Mesh is a precision-engineered welded wire mesh designed for RCC reinforcement in slabs, roads, and large infrastructure projects. Manufactured using automated high-speed welding lines, it ensures uniform wire spacing and superior load distribution. Replacing traditional tied rebar, it reduces labor dependency and speeds up construction by up to 50-70%.
* Core Features:
  - Consistent Geometry: Machine welded grids maintain exact spacing under concrete flow.
  - Drop-and-Place Speed: Prefabricated sheets lay down quickly, cutting site hours dramatically.
  - TMT Quality Steel: Made from FE-500 or FE-550 TMT grade steel for maximum structural integrity.
* Target Applications: RCC Slabs & Floorings, Heavy Duty Warehouse Pavements, Concrete Roads & Expressways, Precast Wall Elements
* Technical Specifications:
  - **Mesh Size Options**: 100 × 100 mm / 150 × 150 mm (Or custom spacing)
  - **Material Grade**: FE-500 / FE-550 TMT Steel
  - **Finish Options**: Black (Self-Finish) / Epoxy Coated (Optional)

### Product Model: Nexus Chain Link (nexus-chain-link)
* Tagline: Traditional High-Tensile Diamond Mesh Fencing
* Overview: Nexus Chain Link Fencing System is a high-strength, flexible perimeter security solution. Manufactured using precision-woven galvanized steel wire, it provides excellent visibility, impact resistance, and long-lasting corrosion protection. Its flexible diamond mesh design absorbs external forces without sagging or breaking.
* Core Features:
  - High Tensile Mesh: Precision-woven pattern delivers reliable shock absorption.
  - Excellent Airflow & View: Open diamond grid allows clean surveillance sightlines and wind passage.
  - Rust Protection: Heavy galvanized coating (up to 275 GSM) or durable PVC top-coat.
* Target Applications: Industrial Perimeter Boundaries, Airport & Railway Corridors, Warehouse & Logistical Subdivisions, Sports Fields & Public Playgrounds
* Technical Specifications:
  - **Diamond Mesh Aperture**: 25 mm – 75 mm
  - **Wire Diameter**: 2.0 mm – 4.0 mm
  - **Material Base**: Heavy GI / PVC Coated / Stainless Steel
  - **Fence Height Ranges**: 1.8 m – 2.4 m
  - **Zinc Coating Density**: Up to 275 GSM

### Product Model: Barbed Wires & Concertina Razor Coils (accessories)
* Tagline: Advanced Intrusion Barrier Toppings
* Overview: Combine AeroRail high-strength Barbed Wire and Concertina Razor Coils to create an impenetrable, advanced perimeter barrier. Engineered using heavy galvanized steel and high-tensile stainless steel cores, these toppings present a formidable cut-proof barrier and visual deterrent, integrating with welded mesh or chain-link systems.
* Core Features:
  - Double-Strand Barbs: Sharply pointed 4-point barbs prevent hand-holds on boundaries.
  - Anti-Cut Razor Blades: Stainless steel razor blades interlocked in spring coils resist wire cutters.
  - Rigid Interlocking Coils: Interlocking coil design keeps its shape and strength under pressure.
* Target Applications: High-Security Infrastructure Borders, Military Camps & Defense Zones, Prison Enclosures & Detention Facilities, Critical Factory Boundary Headers
* Technical Specifications:
  - **Material Quality**: Heavy GI / SS 304 / SS 316
  - **Barbed Wire Strands**: 2-Strand, 4-Point Barbs
  - **Razor Coil Profiles**: CBT-65 / BTO-22
  - **Core Wire Diameter**: 2.5 mm – 2.6 mm
  - **Coil Diameters**: 450 mm / 610 mm / 910 mm

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## 2. Infrastructure Case Studies

### Case Study: Securing Aviation Fuel Infrastructure at Ahmedabad International Airport
* Client: Ahmedabad International Airport Ltd (AIAL), executed with NRP
* Location: Ahmedabad, Gujarat
* Project Challenge: The fuel farm needed a clearly defined separation between licensed and non-licensed zones before it could proceed to operational handover. Across roughly 25,800 sq. m, about 7,300 sq. m of unlicensed area had to be physically and visibly separated from 18,500 sq. m of licensed area, as DGCA compliance norms require, while also supporting the compliance expectations of the Ministry of Petroleum & Natural Gas and BCAS. The fence had to be installed and ready ahead of the compliance inspection and withstand continuous outdoor exposure at a critical aviation facility.
* Solution Provided: Nexus Indus-Shield, our heavy-duty modular fencing system, configured for the fuel farm application: an H-post structural framework, 50 × 100 × 4.5 mm heavy-gauge welded wire mesh, a black-and-yellow safety colour scheme for instant identification of licensed and non-licensed zones, and SS 304 stainless steel fittings for corrosion resistance across all 344 sq. m of the installation.
* Direct Results: From award of the order through production, delivery, installation and final handover, the project was completed in 36 days, keeping the fuel farm's compliance inspection and operational handover on schedule. Full DGCA compliance was met ahead of the deadline, and both AIAL, the end user, and NRP, the executing contractor, expressed satisfaction with the solution and its timely completion.
* Verified Stats: 344 sq. m Fencing Installed, 36 Days Order to Handover, 18,500 sq. m Licensed Zone Secured

### Case Study: Beyond Boundaries: The Evolution of Perimeter Security
* Client: -
* Location: Ahmedabad
* Project Challenge: A fence once had a straightforward job: define a property, restrict access and withstand the weather. Today, that expectation has changed.Modern infrastructure demands more from perimeter systems. Industrial facilities, airports, wildlife enclosures and manufacturing environments each operate with different security, safety and operational priorities. The boundary still matters - what has changed is what we expect it to do.
* Solution Provided: Changing Standards of Site ProtectionSite protection is no longer judged by the presence of a fence alone. Visibility, structural strength, mesh configuration, corrosion resistance, installation requirements and security integration can all influence the right specification.A rigid welded mesh system can provide clear sightlines and a defined physical barrier, while anti-climb or higher-density configurations may suit restricted facilities. Heavy-duty containment systems can address wildlife and livestock applications.Application Dictates Security ArchitectureThere is no universal security requirement. Nexus Fence offers welded wire mesh with configurable mesh sizes, wire diameters and robust post sections, supported by galvanized and powder-coated finishes.For high-security environments, Nexus Fortis uses a 76 × 12.7 mm anti-cut, anti-climb mesh that can integrate with razor wire, concertina coils, electric fencing and PIDS technologies such as CCTV and optical sensors.For wildlife parks, zoos, farms and sanctuaries, Nexus Terra focuses on tighter mesh configurations, heavy-duty wire and containment requirements. Inside industrial facilities, Nexus Indus-Shield supports machine guarding and personnel segregation around robotic arms, production lines and hazardous zones.Engineering for Diverse Site ConditionsOutdoor infrastructure adds another engineering variable: the environment. Weather exposure, site conditions, operational activity and maintenance requirements can affect material selection, coating, wire diameter, mesh geometry and support structure.Nexus also extends beyond conventional fencing with Nexus Lumos, integrating IP65/67-rated water-resistant LED lighting into fence posts. Nexus Agri-Armor addresses farmland, livestock and crop protection, while Nexus Roof-Shield and Nexus Reinforce support roofing insulation and welded structural mesh applications.
* Direct Results: A Broader Approach to Security SystemsThe better question is not simply, “What type of fence should we install?” It is: “What does this site actually need its boundary or protective system to achieve?”That could mean intrusion resistance, visual monitoring, animal containment, machine guarding, illumination, agricultural protection or integration with additional security technologies. At Nexus Fence by Prathamesh Aerorail, the portfolio is built around these varied requirements rather than a single fencing format.Planning a new industrial, commercial, agricultural, infrastructure or high-security project? Connect with the Nexus team to discuss the right system for your application.
* Verified Stats: